{"id":6518,"date":"2025-09-12T08:22:25","date_gmt":"2025-09-12T08:22:25","guid":{"rendered":"https:\/\/www.leadintelligent.com\/en\/?p=6518"},"modified":"2025-10-29T02:28:58","modified_gmt":"2025-10-29T02:28:58","slug":"over-15-cost-reduction-achieved-leads-dry-process-equipment-successfully-delivered-tackling-core-challenges-in-solid-state-battery-mass-production","status":"publish","type":"post","link":"https:\/\/www.leadintelligent.com\/en\/over-15-cost-reduction-achieved-leads-dry-process-equipment-successfully-delivered-tackling-core-challenges-in-solid-state-battery-mass-production\/","title":{"rendered":"Over 15% Cost Reduction Achieved: LEAD\u2019s Dry-Process Equipment Successfully Delivered, Tackling Core Challenges in Solid-State Battery Mass Production"},"content":{"rendered":"<p><span data-font-family=\"default\">Lead Intelligent Equipment (hereafter referred to as LEAD) has recently delivered multiple sets of dry mixing and coating systems designed for large-scale solid-state battery production to several leading domestic and international battery manufacturers, automotive OEMs, and emerging solid-state battery enterprises. The successful delivery signifies broad recognition from top-tier customers and further consolidates LEAD\u2019s leading position in solid-state battery manufacturing equipment.<\/span><\/p>\n<p><span data-font-family=\"default\">As a global leader in new energy intelligent manufacturing solutions, LEAD is advancing the full value chain of solid-state battery production\u2014focusing on key processes such as dry electrode preparation, solid electrolyte film formation, cell stacking, frame fabrication, densification, and prelithiation. The equipment delivered in this phase includes mass-production models of integrated dry mixing and coating systems for both anode and cathode manufacturing, covering the entire process flow from controlled feeding and film formation to thinning, current collector compounding, and in-line quality inspection.<\/span><\/p>\n<p><span data-font-family=\"default\">The system achieves a mechanical speed of up to 100 meters per minute, meeting production requirements of 5\u20138 GWh per line, with film widths up to 1000 mm and thicknesses ranging from 40 to 300 \u03bcm. It supports efficient production of 2\u20136 dry electrode strips simultaneously, providing comprehensive compatibility for large-scale manufacturing environments.<\/span><\/p>\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_67_1 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title \" >Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/www.leadintelligent.com\/en\/over-15-cost-reduction-achieved-leads-dry-process-equipment-successfully-delivered-tackling-core-challenges-in-solid-state-battery-mass-production\/#Precision_Stability_and_Versatility\" title=\"Precision, Stability, and Versatility\">Precision, Stability, and Versatility<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/www.leadintelligent.com\/en\/over-15-cost-reduction-achieved-leads-dry-process-equipment-successfully-delivered-tackling-core-challenges-in-solid-state-battery-mass-production\/#Driving_Industrial_Upgrades\" title=\"Driving Industrial Upgrades\">Driving Industrial Upgrades<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/www.leadintelligent.com\/en\/over-15-cost-reduction-achieved-leads-dry-process-equipment-successfully-delivered-tackling-core-challenges-in-solid-state-battery-mass-production\/#Precision_Temperature_Control\" title=\"Precision Temperature Control\">Precision Temperature Control<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/www.leadintelligent.com\/en\/over-15-cost-reduction-achieved-leads-dry-process-equipment-successfully-delivered-tackling-core-challenges-in-solid-state-battery-mass-production\/#Setting_a_New_Benchmark_in_Energy_Efficiency\" title=\"Setting a New Benchmark in Energy Efficiency\">Setting a New Benchmark in Energy Efficiency<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/www.leadintelligent.com\/en\/over-15-cost-reduction-achieved-leads-dry-process-equipment-successfully-delivered-tackling-core-challenges-in-solid-state-battery-mass-production\/#End-to-End_Process_Optimization\" title=\"End-to-End Process Optimization\">End-to-End Process Optimization<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/www.leadintelligent.com\/en\/over-15-cost-reduction-achieved-leads-dry-process-equipment-successfully-delivered-tackling-core-challenges-in-solid-state-battery-mass-production\/#Delivering_Stable_High-Quality_Output\" title=\"Delivering Stable, High-Quality Output\">Delivering Stable, High-Quality Output<\/a><\/li><\/ul><\/nav><\/div>\n<h2><span class=\"ez-toc-section\" id=\"Precision_Stability_and_Versatility\"><\/span><span data-font-family=\"default\">Precision, Stability, and Versatility<\/span><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<h2><span class=\"ez-toc-section\" id=\"Driving_Industrial_Upgrades\"><\/span><span data-font-family=\"default\">Driving Industrial Upgrades<\/span><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<ul>\n<li>Ensures uniform feeding and micron-level stability in both web width direction and operational movement, securing coating consistency and high-precision processing from the source.<\/li>\n<li>Equipped with an adaptive cutting system with micron-level blade-to-roller precision, ensuring clean and damage-free film cutting.<\/li>\n<li>Compatible with a wide range of electrode materials\u2014including graphite, silicon-carbon for anodes and NCM, LFP, and all-solid-state materials for cathodes\u2014with automatic width adjustment to flexibly accommodate various battery specifications, significantly improving manufacturing adaptability.<\/li>\n<\/ul>\n<p><span data-font-family=\"default\">To enhance the cost efficiency and industrial scalability of solid-state batteries, LEAD continues to uphold its commitment to green, low-consumption manufacturing. Through technological innovation and process optimization, the company has achieved substantial reductions in both energy consumption and overall production cost\u2014marking a key step toward accelerating the industrialization of solid-state batteries.<\/span><\/p>\n<h2><span class=\"ez-toc-section\" id=\"Precision_Temperature_Control\"><\/span><span data-font-family=\"default\">Precision Temperature Control<\/span><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<h2><span class=\"ez-toc-section\" id=\"Setting_a_New_Benchmark_in_Energy_Efficiency\"><\/span><span data-font-family=\"default\">Setting a New Benchmark in Energy Efficiency<\/span><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<ul>\n<li><span data-font-family=\"default\">To address the challenges of high energy consumption and unstable temperature control in traditional heating methods, LEAD has developed the industry\u2019s first variable-diameter uniform electric heating system for rollers. This innovation minimizes roller gap deformation caused by heating and mechanical stress, reducing energy consumption by 60% compared with equivalent oil-heating systems.<\/span><\/li>\n<li><span data-font-family=\"default\">The powder fibrillation process adopts a three-stage temperature control system that relies solely on plant cooling water, eliminating the need for a mold temperature control unit and cutting energy use by approximately 50%. <\/span><\/li>\n<li><span data-font-family=\"default\">Each roller is independently temperature-controlled, enhancing coating precision and roller rigidity while simultaneously lowering production energy consumption and improving workshop cleanliness and maintenance convenience.<\/span><\/li>\n<\/ul>\n<h2><span class=\"ez-toc-section\" id=\"End-to-End_Process_Optimization\"><\/span><span data-font-family=\"default\">End-to-End Process Optimization<\/span><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<h2><span class=\"ez-toc-section\" id=\"Delivering_Stable_High-Quality_Output\"><\/span><span data-font-family=\"default\">Delivering Stable, High-Quality Output<\/span><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p><span data-font-family=\"default\">LEAD\u2019s system employs multi-dimensional powder mixing and cutting, anti-agglomeration sieving, and dynamic pre-mixing to maintain closed-loop control at the coating stage, ensuring exceptional uniformity in areal density. The edge-trimming recovery and feedback mechanism reduces material waste during high-intensity mixing and incorporates negative-pressure dust control to minimize environmental pollution. Meanwhile, real-time monitoring of the roller gap enables \u00b11 \u03bcm precision automatic adjustment, ensuring dynamic balance across wide-width rollers.<\/span><\/p>\n<p><span data-font-family=\"default\">Production validation has demonstrated that LEAD\u2019s dry mixing and coating system reduces energy consumption by over 35% and cuts total material and manufacturing costs by more than 15%. Notably, the system not only aligns precisely with solid-state battery production requirements but is also forward-compatible with conventional liquid battery manufacturing\u2014enabling dual-mode flexible production. This provides manufacturers with strong assurance of reduced equipment investment and higher capacity utilization during technology transition periods.<\/span><\/p>\n<p><span data-font-family=\"default\">As one of the few equipment providers worldwide capable of delivering turnkey lithium battery production lines, LEAD has taken the lead in unlocking the entire equipment process chain for solid-state battery mass production, establishing a technology matrix with 100% independent intellectual property rights. Recently, LEAD has successfully delivered key solid-state battery production systems, including dry electrode coating, composite transfer, electrode frame printing, high-speed stacking, and large-scale cold\/hot pressing and formation equipment, along with complete supporting solutions. The company has also signed strategic cooperation agreements with several leading materials enterprises to jointly advance solid electrolyte research and material validation at the equipment level\u2014accelerating the industrialization of solid-state battery technology.<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Lead Intelligent Equipment (hereafter referred to as LEAD) has recently delivered multiple sets of dry mixing and coating systems designed for large-scale solid-state battery production to several leading domestic and international battery manufacturers, automotive OEMs, and emerging solid-state battery enterprises. The successful delivery signifies broad recognition from top-tier customers and further consolidates LEAD\u2019s leading position&#8230;<\/p>\n","protected":false},"author":15,"featured_media":6519,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[1,151],"tags":[171,172,285],"class_list":["post-6518","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","category-news-news","tag-lead-intelligent-equipment","tag-lead-intelligent","tag-large-scale-solid-state-battery-production"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v23.3 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Over 15% Cost Reduction Achieved: LEAD\u2019s Dry-Process Equipment Successfully Delivered, Tackling Core Challenges in Solid-State Battery Mass Production<\/title>\n<meta name=\"description\" content=\"Lead Intelligent Equipment (hereafter referred to as LEAD) has recently delivered multiple sets of dry mixing and coating systems designed for large-scale solid-state battery production to several leading domestic and international battery manufacturers, automotive OEMs, and emerging solid-state battery enterprises. 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